We start from the main entrance by the flight of about thirty well built brick steps (still in existence). At the bottom of these steps on the right hand side was the watchman's office where the officer on duty would stand and watch everyone go off duty; three of these men worked an eight hour shift. On the left of the steps was the time office employing four men, and on Friday when the "buzz" blew every man filed past by the wicket window in numerical order to draw their pay. May I add if you missed your turn you had to wait till last. Directly in front of you was the mess room which could easily seat all the men who had to stay there for dinner; one man and a boy did all the cleaning etc. in here.
Next we come to the fitting and erecting shop - where all the engines were repaired and quite a few built. Engines would be stripped down to the frames and all parts repaired or replaced as required; the overhead crane could operate the whole length of the shop so no matter where the engine stood even the boiler could be lifted out and transferred to the boiler shop, (more on the boiler transfer later). There were three gangs of men in the erecting shop and there were benches all along the wall and the far end where fitters did the individual jobs.
On then to the machine shop where anything and everything could be turned from a bolt to a pair of engine wheels. Just outside the machine shop door was the "bosh" which consisted of two tanks about two feet six inches high and six feet square filled with caustic soda and was heated by a steam pipe, this would clean anything no matter how greasy it was, axle boxes, springs, the lot! The man who worked there was supplied with protective clothing and clogs, and well he might be!
Next to this was the coppersmith's shop - here all copper pipes were prepared, also the bearings were "metalled up". At times in there during operations the fumes would make a casual visitor gasp for breath. Adjoining this was the loco carpenter's shop, whose job was to lag the engine boilers, fit the engine footboards, fit hammer shafts and anything that might crop up (see later).
We must retrace our steps a little, back through the machine shop, past the grindery where some very professional men could grind with precision. In the corner of the machine shop was the engine room, here was a wonderfully kept engine with a fly-wheel of about twelve feet in diameter and was about twelve inches thick. This engine was polished and kept in tip-top condition and it supplied the power for all machinery in the loco dept. It amazed me to stand and watch the attendant stop that machine with the piston in the exact position so as to get a good start the next day. Also in the engine room was the chain hanging down by the clock for releasing steam to blow the "buzz". This buzz, by the way, on a clear day could be heard almost five miles away.
On then to the blacksmith's shop, five forges down each side and three steam hammers down the middle of the shop, the first one was quite small, the next one about twice the size and the third one was quite a bruiser. When this one was in operation it shook the floor right through the carriage shop. In the corner was a funny little contraption in the form of a power hammer and operated by two men standing one behind the other with one foot on a long board and they both applied their weight and this brought the hammer down in the form of a miniature steam hammer; this was used for making bolts of all sizes.
Through into the carriage shop, first, in the corner section all the machines, circular saw, planes, band saw, drilling machines, grindstone, lathes; the carriage and wagon shop where naturally all carriages and wagons were overhauled, repaired, painted and so on. Along the side of the wagon shop were lean-to shops consisting of pattern makers, varnishers, leather worker, coach trimmer, stores, wheelwright, (who is also repaired all road vehicles), coach fitter, blacksmith and bosh.
The boiler shop stood on its own as did the tender shop. To drive the machinery in the boiler shop a shaft ran underground from the machine shop under a set of rails and into the boiler shop. Here again was another strange machine, long and cylindrical, a whole set of boiler tubes could be put in and revolved and the process straightened the tubes out and and at the same time cleaned all the verdigris off and shewed up any weak spots. Now you might wonder how the boilers were transferred from the erecting shop to the boiler shop. This was an operation which had to be seen to be believed! First the boiler was lifted out of the frame by the overhead crane, traversed to the end of the shop and placed on two bogies, a chain slung around it and secured, then "Black Bess" was somehow coupled on and so the tow began, bearing in mind the boiler shop and erecting shop stood parallel with each other and about fifty yards between them, this load had got to travel about half a mile to get to the boiler shop. It was towed down the yard over several sets of points and then propelled back to the boiler shop, having completed a tour of half the yard. On arrival the boiler was lifted off the bogies, this time with a manual operated crane and placed in position for repaint.
Across the yard was the compound, all metal sheets, rods of all description were kept here. Adjoining this was a building known as the "white city" which was the store shed for all the patterns which were made for all the various fittings appertaining to the smooth running of the Joint. Also, this shed housed the spare boat for Breydon Bridge, this boat was always kept in good repair in case of emergency with the regular boat. Along the outside of this shed was a row of scrap bins each one labelled so that mild steel did not get mixed with spring steel, etc. The steam for driving the machinery was supplied by (I think) six boilers in the boiler house, and next door was the compression house, providing compressed air which was piped all over the depot. The foundry was situated at the end of the mess room and provided all castings of any description.
Last, but not least, was a huge block of office buildings. All around the works was a trolley track providing access to any part of the works.
M&GN Circle |